WIKA South Africa

Safe monitoring of the integrity of oil and gas wells

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Increased efficiency and system transparency

Monitoring well integrity on a scheduled basis is becoming increasingly challenging for oil and gas operators in times of skilled labour shortages. Since wells are often located in remote areas, teams of trained experts must drive to these sites, which can pose risks for the personnel. On-site, the annulus pressure is read, analysed and manually documented. This labour-intensive process only provides a snapshot of the condition, ties up valuable resources and makes operations and maintenance costly. ​With the WIKA IIoT solutions, relevant measuring locations can be digitally recorded using wireless sensors without laying a single cable.

This increases system visibility by more than 99%. For documentation, no values need to be read on-site, documented and transferred into a system, reducing physical inspection procedures by an average of over 75%. In the event of an integrity-relevant event, the smart WIKA IIoT instrument sends an alarm to the platform. The responsible technician is directly informed and can monitor the history and condition of the well from the control room, take appropriate actions and respond quickly.

Smart IIoT instruments

  • Specific configuration of alarm limits and threshold values
  • Own power supply via battery
  • Differentiation between target and critical state
  • On-site evaluation via mechanical indication or app

Connectivity

  • Wireless transmission distances up to 10 km with LoRaWAN®
  • Battery-operated instruments with up to 5 years of battery life
  • Secure and professional network management
  • Secure end-to-end data encryption
  • Scalable architecture

Application and platform

WIKA provides a universal and autonomous integrity monitoring solution for remote access to oil and gas wells. It includes an automated documentation, condition visualisation, anomaly detection with simplified alert management for fast response in case of integrity events. The exchange of data into proprietary systems is easily possible. Please request a live demo for more details.

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Advantages

Let’s find the best solution together.

WIKA experts are happy to support you with your project. We advise you based on our extensive expertise from various industries. Our local teams provide initial advice on design, recommendations on hardware and networking, and support you with software and dashboard implementation. Contact us directly.

What makes WIKA’s “Oil and Gas Well Manager” so unique?

The wireless data transmission via LoRaWAN® enables comprehensive digitalisation without the need to lay a single cable. This contributes to risk reduction for the environment and personnel. The remote monitoring of annulus and tubing pressure​ as well as the display of the level in the well cellar ensures precise control. The automated documentation makes management easier and ensures a complete recording of all relevant data. In the event of an integrity-related event, an alarm is triggered immediately to ensure a fast response time.