Avoid downtime due to error detection at an early stage
The performance of industrial processes depends on the reliable operation of machinery such as motors, conveyors, bearings, gearboxes, pumps, compressors, etc., throughout your site. Unexpected equipment breakdowns lead to increased costs, lost revenues and reduced productivity. Active monitoring of equipment health and smart asset management are essential, regardless of age, condition or model. WIKA’s IIoT solutions enables the transformation of your maintenance strategy.
After the fast and simple installation of the sensor to the critical equipment, an unique machine learning algorithm oversees and analyses the condition of the asset at short intervals, enabling the change from reactive to predictive maintenance. This capability ensures almost universal monitoring of all types of industrial equipment, providing tailored surveillance to meet the specific needs of each type. WIKA’s “Rotating Machinery Manager” is designed to detect anomalies and provide accurate diagnostics at a very early stage.
Smart IIoT instruments
- Multi-sensor beacon helps detect early signs of anomaly with ultrasound, vibration and temperature data
- Up to 10 year autonomy using replaceable AA lithium-ion batteries
- Wireless data transmission via LoRaWAN® solution, very long range up to 1 km
- Data is secured from point of capture to your database
Connectivity
WIKA can help you to find the right solution for your environment. LoRaWAN® can be quickly deployed or integrated in your existing infrastructure. The collected data is accessible on our web and mobile application for diagnostics, visualisation, alerts and remote management, and can be accessed via APIs for network integration.
Dashboard
WIKA provides a universal and autonomous predictive maintenance solution for industrial equipment. It includes an artificial intelligence engine, powered to prescribe potential root causes of a potential failure and automatically simplifies alert management. Please request a live demo for more details. The dashboard also allows advanced analysis for experts thanks to remote access of sensor raw data. Spectrograms for ultrasonic, vibration and temperature are available for precise analytics.
Advantages
Let’s find the best solution together.
WIKA experts are happy to support you with your project. We advise you based on our extensive expertise from various industries. Our local teams provide initial advice on design, recommendations on hardware and networking, and support you with software and dashboard implementation. Contact us directly.